Summary
Overview
Work History
Education
Skills
Languages
Timeline
Generic
Michal Mielnik

Michal Mielnik

Process Quality Setter
Rathdrum,Wicklow

Summary

Experienced in setting up and operating various production equipment and manufacturing tools safely. 25 years of experience in GMP environment in food, electronics and medical industries. Main trainer of personnel in own department for over 10 years.

Overview

23
23
years of professional experience

Work History

Process Quality Setter

Embecta (previously Becton,Dickinson & Co.)
11.2007 - Current
  • Improving production efficiency by accurately setting up machinery and equipment for smooth operations.
  • Resolving technical issues efficiently, minimizing disruptions to production schedules.
  • Performing troubleshooting tasks on machines as needed, restoring functionality quickly without compromising quality.
  • Keeping work areas orderly and clean for maximum productivity.
  • Providing expert guidance on tooling selection, contributing to optimal product results.
  • Ensuring adherence to safety protocols, maintaining safe working environment for all staff members.
  • Reviewing work orders and specifications prior to setting up equipment ensuring alignment with production requirements.
  • Collaborating with team members to optimize production schedules and meet deadlines.
  • Participating in continuous improvement projects leading to enhanced performance metrics.
  • Implementing process improvements that lead to reduced production times and increased output.
  • Contributing to cost reduction initiatives by identifying areas of improvement within setup process.
  • Conducting thorough quality inspections, identifying potential issues before they impact final products.
  • Training of new setters, ensuring consistent work standards across team.
  • Moving, organizing and preparing materials to accomplish jobs smoothly.
  • Consistently meeting or exceeding production targets through diligent work practices and effective time management.
  • Adhering to company policies and regulations consistently supporting overall organizational objectives.
  • Inspecting molded product per quality requirements and mold book, delivering ideal results and minimizing waste.
  • Maintaining safe working conditions and followed proper operating practices and procedures to avoid injuries and accidents.
  • Instructing and trained team members to boost new employee skills and knowledge.
  • 4-shift, 12-hours work pattern

Line/Process Control Technician

Kimball Electronics Poland
02.2004 - 12.2006
  • Collaborating with engineering teams to design, install, and commission new control systems for optimal performance.
  • Providing technical support to other team members, sharing expertise on various aspects of process control technology as needed.
  • Delivering accurate performance reports with detailed analysis of key metrics, contributing valuable insights for continuous improvement initiatives.
  • Promoting open communication among team members through regular meetings focused on addressing issues related to process controls management and optimization strategies.
  • Reducing downtime by conducting timely maintenance on process control equipment.
  • Developing comprehensive documentation of procedures, ensuring smooth transitions in personnel changes and training initiatives.
  • Training of personnel
  • Active implementation of improvements using Productivity, 5S, SixSigma, Lessons Learned, 5WHY methodology, Ishikawa Diagram
  • usage of registration systems and storage of data aimed at analysis of productive, quantitative and qualitative results - TraceAbility System, SAP, CimplyCity bases; updating internal databases; extent use of MS Office
  • Leading shift during absence of manager

Machine Operator

Kimball Electronics Poland
09.2002 - 02.2004
  • Followed detailed instructions to operate selective soldering machines with accuracy and produce quality products.
  • Maintained equipment performance by lubricating and cleaning components.
  • Loaded raw materials into machines and unloaded finished products to keep manufacturing process running smoothly.
  • Demonstrated adaptability by quickly learning how to operate new machinery and implementing newly introduced processes within the production environment.
  • Adhered to strict quality control measures, guaranteeing consistent product output that met or exceeded customer expectations.

Machine Operator

Unilever Food Solutions
06.2001 - 09.2001

Service of packing and foiling machines, production lines making desserts, yoghurts, etc. Part time work, 3-shift system

Education

Higher Certificate (level 6) - GMP & Technology

TU Dublin
Tallaght, Dublin
04.2001 -

Course - Leaders Improvement Program

Kimball Electronics Poland
Poznan/Poland
04.2001 -

No Degree - Transport (mechanical Field of Study)

University of Technology
Poznan/Poland
04.2001 -

Telecommunications Technician/Higher Certificate - Telecommunication-RadiocommunicationSpecialization

Nicolaus Copernicus Telecommunication School
Technical College Poznan/Poland
04.2001 -

Skills

Proficient knowledge of MS Excel and good knowledge of other MS Office tools, as well as Windows, Outlook and Internet,

Very good knowledge of computers hardware, ability to find and fix problems arising from damaged components,

Strong Work Ethic; excellent organizational and interpersonal skills with proved track of great attention to details and work in stressful situations,

Trouble shooting, problem solving skills,

Ability to quickly solve mathematic/physic problems, knowledge of most production improvement techniques (Lean/6Sigma/Kaisen/5Why/Ishikawa)

Proved track of perfect attendance (only 2 genuine sick leave periods in 25 years),

Very widespread interests (finance, advance mathematics, computing, sailing, astrophysics, astrophotography, medicine) which are helping me to look at arising problems from different angles and understand it to find the best solution

Perfect knowledge of GMP environment under FDA strict requirements

Languages

Polish
Native language
English
Proficient
C2
German
Elementary
A2

Timeline

Process Quality Setter

Embecta (previously Becton,Dickinson & Co.)
11.2007 - Current

Line/Process Control Technician

Kimball Electronics Poland
02.2004 - 12.2006

Machine Operator

Kimball Electronics Poland
09.2002 - 02.2004

Machine Operator

Unilever Food Solutions
06.2001 - 09.2001

Higher Certificate (level 6) - GMP & Technology

TU Dublin
04.2001 -

Course - Leaders Improvement Program

Kimball Electronics Poland
04.2001 -

No Degree - Transport (mechanical Field of Study)

University of Technology
04.2001 -

Telecommunications Technician/Higher Certificate - Telecommunication-RadiocommunicationSpecialization

Nicolaus Copernicus Telecommunication School
04.2001 -
Michal MielnikProcess Quality Setter